The new way of flow detector testing
The simplified and resource-saving solution through direct connection of signal lines and power supply
In the past, flow detectors had to be tediously tested by hand, with the system being shut down during the test of each detector, and additional water had to be fed into the line. At least two people were required for the process: one to manually perform the test, another to monitor the alarm signal.
Our testing procedure allows testing of all flow detectors installed in a sprinkler system while keeping the system operational. A time-saving solution where a functional test can now be performed by one person within minutes on all sprinkler units within a system. Monitoring of short circuits, wire breakage, and tampering is also possible through the recording of resistances.
The compact assembly unit enables quick and resource-saving automatic remote testing (e.g., via key switch or fire alarm control panel BMZ). Unlike manual testing, no additional water is required, reducing the tendency for corrosion in the sprinkler lines.
Area of Application:
For use in stationary fire protection systems, for the detection and combating of fires, flow detectors are used in wet sprinkler systems. The FM and VdS approved Zone-Lux® - an automatic flow detector tester is installed in fire protection systems for flow monitoring and testing of sprinkler lines. When a predefined water flow within the sprinkler line is reached, a signal from the flow detector is relayed to the fire alarm control panel for monitoring and quick localization of fires.
Requirements/Conditions: VdS CEA 4001; DIN EN 12845
According to VdS CEA 4001 and DIN EN 12845, flow detectors in wet systems must undergo functional testing at quarterly intervals. From the time of operation of the testing device to the alarm signal, a maximum of 2 minutes may elapse. Behind each flow detector, a testing device must be provided to simulate the operation of a sprinkler. Further requirements include:
- the testing device must be accessible without mobile aids and
- secured against unauthorized operation, as well as
- equipped with drainage
- and can only be operated by a qualified person.
Construction of the Zone-Lux Flow Detector for Sprinkler Systems
Pump
Main pipe
Flow switch/detector Potter type VSR-EU
Ball valve 3/4" IF/EF
Angle 90° 3/4 IF/EF »
Blind plug 1/2" »
Ball valve 1/2" IF/EF »
Union nut 1 1/2" »
Non-return valve
Versions of the Zone-Lux® Flow Detector Tester
Different versions are offered / distinguished – including the option of pre-wiring for a time-saving and safe installation.
ZONE-LUX® Basis
consisting of main pipe, valves, pump, and flow detector
ZONE-LUX® Conventional
(Direct control) - e.g. with key switch
In addition to basic including connection box and optionally with pre-wired control for all VdS approved fire alarm control panels
ZONE-LUX® Communication
(addressable - Apollo Module)
In addition to basic including connection box, Apollo Module (addressable) and optionally pre-wired control.
ZONE-LUX® Connection Box
(conventional)
For wiring of individual components including pipe mounting set for easy installation on the main pipe.
ZONE-LUX® Key Switch
For wiring of individual components including pipe mounting set for easy installation on the main pipe.
ZONE-LUX® Apollo Module
(Communication - Apollo Module)
Connection box (Communication - Apollo Module) for wiring of individual components including pipe mounting set for easy installation on the main pipe
Overview: Versions - Nominal Width
ZONE-LUX® Basic Version
This version is delivered without connection box and wiring.
Scope of delivery: Main pipe, valves, pump, and flow detector
| Version | Nominal Width |
|---|---|
| ZLB1-E# | DN 50 (Ø 60.3 mm) left or right |
| ZLB1-F# | DN 65 (Ø 76.1 mm) left or right |
| ZLB1-G# | DN 80 (Ø 88.9 mm) left or right |
| ZLB1-H# | DN 100 (Ø 114.3 mm) left or right |
| ZLB1-K# | DN 150 (Ø 168.3 mm) left or right |
| ZLB1-X# | DN 150 (Ø 165.1 mm) left or right |
| ZLB1-L# | DN 200 (Ø 219.1 mm) left or right |
